{"id":1705,"date":"2017-08-02T09:33:06","date_gmt":"2017-08-02T07:33:06","guid":{"rendered":"http:\/\/blogs.sun.ac.za\/ctscanner\/?p=1705"},"modified":"2025-02-21T17:28:51","modified_gmt":"2025-02-21T15:28:51","slug":"analysis-of-3d-printed-parts","status":"publish","type":"post","link":"https:\/\/blogs.sun.ac.za\/ctscanner\/analysis-of-3d-printed-parts\/","title":{"rendered":"Analysis of 3D printed parts"},"content":{"rendered":"<p>This example shows a typical microCT analysis of 3D printed parts. 3D printing and additive manufacturing technologies differ widely and quality control of these parts are very important. In this example, Markforged parts were scanned of the following types:<br \/>\n1. Nylon<br \/>\n2. Short fibres in onyx plastic<br \/>\n3. Long fibres in nylon<\/p>\n<p>Here is a typical surface view of the nylon part, from which a STL file can be produced of the actual part.<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1726\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-surface1.tif-1024x753.jpg\" alt=\"\" width=\"1024\" height=\"753\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-surface1.tif-1024x753.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-surface1.tif-300x221.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-surface1.tif-768x565.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-surface1.tif.jpg 1412w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>This is the cross-sectional view of the part, viewing the interior cavities and which can be used to assess possible build imperfections:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1727\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-slice-1024x762.jpg\" alt=\"\" width=\"1024\" height=\"762\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-slice-1024x762.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-slice-300x223.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-slice-768x572.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-slice.jpg 1396w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>This is a closeup of the same scan data:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1728\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-closeup-1024x762.jpg\" alt=\"\" width=\"1024\" height=\"762\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-closeup-1024x762.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-closeup-300x223.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-closeup-768x572.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-closeup.jpg 1396w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>A typical microCT scan comprises of slice images across the part, this slice video gives a good idea of the method of assessing a part from slice images:<br \/>\n<a href=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/slice-video.wmv\">slice video<\/a><\/p>\n<p>MicroCT allows dimensional measurements, such as measurement of critical hole diameters or distances. It is effectively a coordinate measurement device, when using appropriate scan quality and appropriate software (we use VGStudioMax 3.0 with the coordinate measurement module). This is an example of some measurements on this part:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1729\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-coordinate-measurement-1024x753.jpg\" alt=\"\" width=\"1024\" height=\"753\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-coordinate-measurement-1024x753.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-coordinate-measurement-300x221.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-coordinate-measurement-768x565.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-coordinate-measurement.jpg 1412w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><br \/>\nAnd a video demonstrating the same: <a href=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-Cordinate-measurement.wmv\">nylon Cordinate measurement<\/a><\/p>\n<p>In addition, other routine measurement types are possible, in this case the wall thickness analysis allows measurement of the walls inside the part, see the image below:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1730\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/wall-thick-1024x753.jpg\" alt=\"\" width=\"1024\" height=\"753\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/wall-thick-1024x753.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/wall-thick-300x221.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/wall-thick-768x565.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/wall-thick.jpg 1412w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><br \/>\nDefect or porosity analysis is usually applied to find small unwanted pores, in this case the large cavities could be highlighted using this method:<br \/>\n<a href=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/nylon-defect-analysis.wmv\">nylon defect analysis<\/a><\/p>\n<p>The second part, which contains short fibres to increase its strength properties is shown here:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1731\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-surface-1024x753.jpg\" alt=\"\" width=\"1024\" height=\"753\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-surface-1024x753.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-surface-300x221.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-surface-768x565.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-surface.jpg 1412w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1732\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-slice-1024x762.jpg\" alt=\"\" width=\"1024\" height=\"762\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-slice-1024x762.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-slice-300x223.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-slice-768x572.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-slice.jpg 1396w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>The cavities could be visualized in this part as well:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1733\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavitiies-1024x753.jpg\" alt=\"\" width=\"1024\" height=\"753\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavitiies-1024x753.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavitiies-300x221.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavitiies-768x565.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavitiies.jpg 1412w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1734\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavities-slice-1024x762.jpg\" alt=\"\" width=\"1024\" height=\"762\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavities-slice-1024x762.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavities-slice-300x223.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavities-slice-768x572.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/short-fibres-cavities-slice.jpg 1396w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>And some nice images, showing how microCT can not only be used for analysis but also for marketing:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1735\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged1-1024x762.jpg\" alt=\"\" width=\"1024\" height=\"762\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged1-1024x762.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged1-300x223.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged1-768x572.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged1.jpg 1396w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-large wp-image-1736\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged2-1024x762.jpg\" alt=\"\" width=\"1024\" height=\"762\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged2-1024x762.jpg 1024w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged2-300x223.jpg 300w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged2-768x572.jpg 768w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/markforged2.jpg 1396w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/p>\n<p>The third part is very similar but contains longer fibres for higher strength. The slice image is shown below:<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1737\" src=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/cont-carbon.jpg\" alt=\"\" width=\"686\" height=\"507\" srcset=\"https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/cont-carbon.jpg 686w, https:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/cont-carbon-300x222.jpg 300w\" sizes=\"auto, (max-width: 686px) 100vw, 686px\" \/><br \/>\nHere is a video combining the three scans, and virtually putting the I-beam together: <a href=\"http:\/\/blogs.sun.ac.za\/ctscanner\/files\/2017\/08\/Combined.wmv\">Combined<\/a><\/p>\n<p>For more information on microCT analysis of 3D printed and additive manufactured parts, please see some articles below:<br \/>\n<a href=\"http:\/\/online.liebertpub.com\/doi\/abs\/10.1089\/3dp.2016.0012\" target=\"_blank\" rel=\"noopener\">http:\/\/online.liebertpub.com\/doi\/abs\/10.1089\/3dp.2016.0012<\/a><br \/>\n<a href=\"http:\/\/online.liebertpub.com\/doi\/abs\/10.1089\/3dp.2015.0034\" target=\"_blank\" rel=\"noopener\">http:\/\/online.liebertpub.com\/doi\/abs\/10.1089\/3dp.2015.0034<\/a><br \/>\n<a href=\"http:\/\/online.liebertpub.com\/doi\/abs\/10.1089\/3dp.2015.0015\" target=\"_blank\" rel=\"noopener\">http:\/\/online.liebertpub.com\/doi\/abs\/10.1089\/3dp.2015.0015<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>This example shows a typical microCT analysis of 3D printed parts. 3D printing and additive manufacturing technologies differ widely and quality control of these parts are very important. In this example, Markforged parts were scanned of the following types: 1. Nylon 2. Short fibres in onyx plastic 3. Long fibres in nylon Here is a &hellip; <\/p>\n<p><a class=\"more-link btn\" href=\"https:\/\/blogs.sun.ac.za\/ctscanner\/analysis-of-3d-printed-parts\/\">Continue reading<\/a><\/p>\n","protected":false},"author":9533,"featured_media":1731,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[41661,55922,41655],"tags":[],"class_list":["post-1705","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-3d-printing","category-industrial-inspection","category-materials-plastics","item-wrap"],"_links":{"self":[{"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/posts\/1705","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/users\/9533"}],"replies":[{"embeddable":true,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/comments?post=1705"}],"version-history":[{"count":8,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/posts\/1705\/revisions"}],"predecessor-version":[{"id":1971,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/posts\/1705\/revisions\/1971"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/media\/1731"}],"wp:attachment":[{"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/media?parent=1705"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/categories?post=1705"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blogs.sun.ac.za\/ctscanner\/wp-json\/wp\/v2\/tags?post=1705"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}